Customized Aluminium Die Casting Parts

Obtain detailed part drawings or 3D models specifying dimensions, tolerances, surface finishes and any critical features, required aluminum alloy type, mechanical properties and surface treatment requirements, our experienced engineer will provide the quotation and, if necessary, optimization suggestion.

Design engineers looking at part designs for manufacture examine draft angles, wall thicknesses, fillets, gating lines, and parting lines suited for die casting.

Design Consultation: Design calls for evaluating tooling needs, mold complexity, and any secondary operations—such machining or finishing. Forecasts overall patterns, air entrapment, shrinkage, appropriate gating and venting design using mold flow analysis and modeling techniques.

Fabrication of tools: Amazingly accurate molds or dies are produced by different contemporary technologies, EDM (electrical discharge machining), and CNC machining.

● The great melting point of the aluminum alloy is the reason a cold chamber die casting machine is employed.
● Under great pressure, molten aluminum alloy is pumped into the steel mold cavity to assure quick filling and exact feature duplication.
● Advanced control systems track cycle timings, temperature, and pressure to produce consistently defect-free castings.

● The cast aluminum housing is trimmed to eliminate extra material and get the desired form during cooling and solidification.
● Secondary procedures to satisfy exact tolerances and functional needs can involve machining operations like drilling, tapping, and surface milling.
● Apply coatings including painting, powder-coated plating for corrosion protection, color coding, ornamental uses, etc.

Maintaining part quality and conformity with standards throughout these procedures depends much on thorough inspection and quality assurance programs. Inspections could call for following certifications or standards suited to a customer, dimensions inspections, surface quality evaluations, material testing—such as tensile strength or hardness, and so on.